In the evolving world of industrial manufacturing, materials and finishes play a critical role in determining the performance and longevity of products. One such innovation that has consistently proven its value is plastic coating. Whether in the automotive sector, food processing, or construction, plastic coatings offer versatile and essential benefits. This blog explores why plastic coatings are indispensable for modern manufacturers, with insights into East Midland Coatings‘ (EMC) unique capabilities.
Understanding Plastic Coatings
Plastic coatings involve applying a synthetic layer to a substrate, often metal, to enhance its surface properties. These coatings serve functional and aesthetic purposes. They can be applied through various methods, including fluidised bed dipping, a technique in which EMC specialises. This method allows even, thick application and excellent adhesion.
Key Industries Benefiting from Plastic Coatings
Automotive
The automotive industry relies heavily on plastic coating solutions. Vehicle parts, from brackets to chassis components, need protection against corrosion, friction, and wear. Coatings must also withstand environmental exposure like salt, oil, and heat. EMC plastic coatings offer a trusted solution with proven results in extending part life and performance.
Food & Drink
In food manufacturing, hygiene is paramount. Surfaces must be easy to clean, non-stick, and resistant to chemicals used during sanitation. EMC provides non-stick and chemical-resistant coatings suitable for industrial bakeware and machinery. These coatings comply with industry standards, improving both safety and operational efficiency.
Construction
The construction industry uses coated fixtures, railings, fasteners, and more. Here, durability is critical. The coatings must endure mechanical stress, UV exposure, and moisture. EMC’s durable coatings protect against rust and abrasion, reducing maintenance costs and improving longevity.
Core Benefits of Plastic Coatings
1. Corrosion Resistance
Corrosion is a major issue in many industries. Metal parts exposed to moisture or chemicals degrade quickly. A corrosion-resistant coating forms a protective barrier, extending the life of equipment and infrastructure. EMC’s fluidised bed method ensures full coverage, including hard-to-reach areas.
2. Chemical Resistance
In harsh industrial environments, exposure to acids, solvents, and cleaners is common. EMC’s plastic coatings resist these agents, making them ideal for factories, food processing plants, and labs. This resistance ensures that surfaces remain intact and safe over long periods.
3. Impact and Abrasion Protection
Heavy usage often leads to surface wear. EMC plastic coatings cushion impacts and resist abrasion, ensuring components last longer even in high-friction environments. This is especially valuable in automotive and construction applications.
4. Electrical Insulation
Plastic coatings are excellent insulators. This makes them suitable for electrical components where safe insulation is required. EMC tailors coatings to meet specific voltage and insulation standards.
5. Aesthetic and Branding Appeal
In some cases, the appearance of components matters. EMC coatings can be customised in colour and finish. This adds visual appeal and supports brand identity while still offering performance benefits.
EMC’s Fluidised Bed Dipping Method
Unlike spray or brush methods, EMC’s fluidised bed dipping technique ensures consistent coating thickness. The part is preheated and dipped into a bed of fluidised powder, which melts and adheres evenly.
This process results in:
- Full 360-degree coverage.
- Thicker, more protective layers.
- Smooth, defect-free surfaces.
This technique is ideal for parts with complex geometries. It is also environmentally friendlier than some traditional coating methods.
Why Choose East Midland Coatings?
EMC combines over 30 years of experience with advanced application techniques. Their expertise spans multiple industries, offering tailored, cost-effective coating solutions. They understand specific customer pain points like coating failure, corrosion, and inconsistent finishes – and offer solutions backed by expertise.
With a customer-first approach, EMC ensures each product is coated correctly the first time. Their commitment to quality, combined with their technological capabilities, makes them a reliable partner for any manufacturer.
The Future of Coatings in Manufacturing
As industries evolve, the need for sustainable and high-performance finishes will grow. Plastic coatings will play an increasing role in supporting these goals. From reducing waste through longer-lasting parts to enabling the use of lighter, cheaper base materials, the applications are expanding.
EMC is committed to innovation. Whether it’s developing new non-stick formulas or refining their dipping process, they continue to push the boundaries of what coatings can achieve.
FAQs About Plastic Coatings in Manufacturing
1. What is the best application method for industrial coatings?
Fluidised bed dipping offers comprehensive coverage and is especially effective for durable coatings on intricate components.
2. How long do EMC plastic coatings last?
Lifespan varies by environment but EMC coatings are designed to last years under normal industrial conditions.
3. Are these coatings safe for food contact surfaces?
Yes, EMC offers food-safe plastic coating solutions that meet hygiene and safety standards.
4. Can plastic coatings handle extreme temperatures?
Yes, EMC provides options designed to perform under high and low temperatures, making them ideal for automotive and industrial ovens.
Conclusion
The benefits of plastic coatings in manufacturing are clear. They offer corrosion protection, impact resistance, chemical durability, and more. EMC’s fluidised bed dipping method delivers superior results across industries. With their expertise and quality assurance, EMC plastic coatings are a valuable investment for modern manufacturers.
If your business needs high-performance, reliable, and aesthetic coating solutions, Contact East Midland Coatings today.
Discover how they can transform your manufacturing capabilities with industry-leading coatings.